 |
 |
 |
Brock Davidson's ZX-14 Diary - Part 2
Sunday, June 18, 2006
|
|
| 
Memphis, Tennessee is a legendary location. Whether
speaking of Beale Street, the Rendezvous’ incredible dry-rub ribs, or the King
of Rock and Roll, there is always something famous to enjoy in M-Town. From
a long-time drag racer’s perspective, there is another legendary figure in the
River City – ‘the KING of motorcycle drag racing’, Keith Dennis - and I decided
to let him show off his skills on my ZX-14 ‘Diary’ bike at the AMA/Prostar Schnitz
Memphis Blues Nationals on June 10th & 11th…read on.
Introduction to Diary Part 2 and brief
description of events after Diary Part 1
My poor ZX-14 has been trapped in the shop for new product development and testing
since Part
1 was completed. There have been no changes or even additional
street miles, with the exception of the addition of World
Wide Bearings Ceramic Wheel Bearing Kit.
To Re-cap: No engine cover had ever been removed from
the bike prior to June 6, 2006, which is where my diary restarts (a few paragraphs
down.)
The engine/bike is still COMPLETELY STOCK with NO additional
chassis mods or additions (except as written in my Diary - part 1) such as an
air shifter, gearing changes, ignition module, TRE, or removal of the secondary
throttle plates etc. (There are plans to test these items soon. I have a proven
structure developed over years of testing. All will come in due time.) And especially
NO Nitrous Oxide as some internet gurus have
professed! (FYI: I consider this allegation the highest of compliments!)
Current NON-STOCK aftermarket Bolt-on additions include:
- Brock’s Performance (by Hindle) StreetSmart Exhaust
System.
- Brock’s modified 2004 ZX-10 Power Commander PC3usb
with matching map.
- Front forks lowered 1.25 inches in the stock clamps.
- Brock’s Complete Radial Caliper Front End Lowering
Kit.
- Adjustable rear lowering links.
- Brock’s Performance (by Spiegler, USA) brake line
kit.
- EK530DR2 non o-ring chain. (Stock front and rear
sprockets--still!)
- VP MR9 race fuel.
- Alisyn Pro Drive 21 Oil <<0W.
(<<0W means less than zero weight for race track
use ONLY!)
- World Wide Bearings ceramic wheel bearing kit.

Sunday, June 4, 2006-
Day at local MX Park with family to “relax” before Diary, Part 2:
All is well in my life until I try to chase my 12-year-old over a jump (on my
CR450F Motocross bike) and come up SHORT! Damn, jammed my right wrist
so hard that I can barely drive the truck home!
150 MPH in the quarter on 200 HP Street bike-no problem-BUT jump a little hump
of dirt on my Motocross bike-BIG PROBLEM! Now, I need a comparably sized/talented
rider to take over the riding portion of the ZX-14 project/diary. No chance
I can launch and blip gas properly (to shift) to produce consistent passes on
the 14.
Call Sonny Kerschner, “The Fastest Unknown,” from Columbus, OH to ask if he
would help. “No problem,” he says. See you at Two-Wheel Tuesday (track night.)
All-right! Back to the PLAN! Sonny won’t be called the ‘unknown’ for much longer,
as I already know he is fast.
Tuesday, June 6, 2006-
Two-Wheel Tuesday at Kil-Kare Race Track:
After the installation of the ceramic bearings, I want/need a baseline of bike
and rider before heading to Memphis. Sonny jumps on the bike and throws down
a killer 9.289@151.03 on his FIRST ever pass on a 14!?!

Nice! Looks like all is well until he tries to back
it up. A string of 9.30’s/40’s and a frustrating tone about not being able to
get used to the clutch prompts the first inspection of the clutch since I picked
the bike up a few weeks back.

As you can see buy the photo above, the steels are discolored. OF COURSE they
would be discolored after around 50 passes without wheelie bars! You must intentionally
slip the clutch to keep the bike on the ground, which subjects the components
to temperatures over 500 degrees Fahrenheit! These clutches are tough, but they
are not made of Kryptonite.
The good news is that none of the steels are warped and none of the fibers are
smeared or glazed, which means they are FINE, so I put them back in exactly
how they came out with a little oil to remove some of the dryness after so many
passes.
Did the blind pig find an acorn on pass number one? I'm not sure, and it really
doesn’t matter. I have a baseline (and also I remember that Keith Dennis
– who will be riding the bike in a few days - likes his clutch set-up soft.)
I can always stiffen the clutch and let Sonny have another shot after I return
from Memphis.
Wednesday, June 7,
2006-
Dyno tests in hot weather conditions one day after Sonny’s 9.28 pass:
Remove bike from the trailer exactly as it was run the night before. The heat
and humidity has arrived in the Dayton area since Part
1. I know (from experience) the HP numbers will be down. The question is,
how much? The bike has thus far made its quickest ET pass ever. It is NOT SLOW.
I am worried about the numbers because most people think Dyno's should correct
properly for such changes in atmosphere. And while they do correct, it’s not
nearly as much as one would see on a crisp Spring or Fall day. The dyno can
only correct up from the HP the bike makes in crap air, which is always lower.
It’s a mess. The uninformed will be confused, but oh well. This is the same
air we must ride/race in, and there is nothing we can do about it.

The chart above shows the power is much lower with the exact same map/set-up
as in Part 1. I attempt to produce more HP in the poor conditions by remapping.
Also, leaning out the A/F ratio helps, but it will be Fall until I see nice
HP from this system again.
I decide to install our Street Megaphone System for the Memphis tests because
I now realize that I can use all the HP I can get! I also test some more prototype
parts for street riders who care more about lower RPM HP. Personally, I think
they are nuts! One tooth added to the rear sprocket will help torque more than
anything I can do with a pipe, but when the customers ask...
Since the weather report for Memphis is forecasting WORSE conditions than here
in Ohio, I decide to produce a ‘Hot Weather Street Megaphone Base Map’ for the
trip. I am also curious about a same day apples to apples test with the Street
Meg vs. the Gen 3 to reproduce the results we saw at Hindle.

The Chart above shows the increase in power by switching from the Generation
3 system to the Street Megaphone system with mapping for the same conditions.
Just like a Busa, the more HP the bike makes, the more it responds to our megaphone
based system. Surprisingly, there was zero difference in power or torque with
the baffle removed…just a WHOLE LOT more noise! I’m not getting old or anything
like that, but I personally think an un-baffled megaphone is almost too loud
to dragrace! I can’t hear myself think. My baffle went back in as soon as I
picked up all of the items which rattled off of the dyno walls during the pull.
Thursday, June 8, 2006-
Off to Memphis:
During the trip down to Memphis, my girl and I decide to stop in Nashville for
some BBQ at the world famous Jack’s on Broadway. Hey, a guy can’t claim to be
too big to be fast any longer without knowing about such delicious treasures!
The problem we always have in Nashville is that the rig is a big hassle to try
to park in the Music City. NO PROBLEM this year! We have the 14 - a fantastic
street bike - in the trailer! A quick lockdown of the rig in a Kroger’s parking
lot, followed by the installation of the stock air cleaner, and we are off to
Jacks. I have Rhonda sporting a backpack to return with some jars of the best
BBQ sauce our kids have ever tasted. (Backpack?! See my ham sandwich comment
in Part 1!)
Unbeknownst to us, we were inadvertently subjected to near zero mph operation
as the city was hosting its annual CMA Music Festival, also known as Fan Fair.
The 14 handled well 2 up as we cris-crossed the city streets trying to find
a parking spot. As mentioned previously, there is a bit of engine heat felt
as the fan attempts to cool such a rowdy engine. But, even in the serious Tennessee
warmth, it was not unbearable and hardly noticeable once we finally got moving.
The Street Megaphone sound trapped between city buildings once again reminded
me that we are on the verge of being socially unacceptable with this system,
which is (bizarre as it might sound), exactly what some of our customers have
requested. I think it’s just fine--if you behave yourself!


After our Nashville ride, we were off again to Memphis.
As we neared the city limits I decided to try to reach Keith on his cell phone.
“Yes…You have reached the king of motorcycle drag racing, Keith Dennis. Please
leave a message.” his voice mail confidently boasted.

Rider profile of Keith Dennis
Born: May 15, 1963 in Memphis, Tennessee
Height: 5’ 3”
Weight: 140 lbs.-in shorts
Nickname(s): Shine, Sunshine, Shorty, The Midget.
Accomplishments:
- 1995/96 600 AMA/Prostar 600 SuperSport National
Champion
- Multiple record holder in Streetbike Shootout
- 2003 AMA/Prostar Prostock National Champion
- Top 5 Plate holder AMA/Prostar, multiple years
Largest grudge race purse: $20k
(Just curious, did you win? “Yes!”)
Biggest threat: Larry McBride (“You know, those other guys
don’t matter…”)
Friday, June 9, 2006-
AMA/Prostar Memphis Blues Nationals:
We arrived at the track where we met Keith and had the bike tech inspected for
the weekend’s racing. After a through inspection from AMA/Prostar Technical
Director, Dean Phelps, Shine jumped in line to make the first pass during
the Friday ‘Tune and Test’ session. I asked him if he had yet had the chance
to take a 14 down the track, and his response was, “Hell, this is the first
time I’ve ever even sat on one. There aren’t any that I’ve seen here in Memphis.”
I was going to tell him about some of the things we learned about riding the
14, but instead decided to just watch.

Above are the results of Keith’s first pass ever on a ZX-14. He did a typical
burnout--no dry hop. He just went up to the line and felt what he needed to
know on his first launch. All who watched were impressed to say the least. 9.17@153.09
is a very nice start to the weekend. Note: At this time there were only 284
miles showing on the odometer. This bike is FAST!
Keith came back immediately for another pass. Attempt number two is a wheelie-fighting
9.25@153.42. After he returned, the first words out of his mouth were, “Ok,
I know what she’ll take now. I won’t be going backwards any more.” Subsequent
passes on Friday were in the 9.13 to 9.15 range with the conditions worsening
steadily as the day progressed.


During some cool down time for bike, rider, and
crew, I decided to stiffen the clutch a bit to see if the bike would respond
like I felt in part one and Sonny suggested after his first ride. I had a set
of our Hayabusa Clutch mod spacers in the trailer, which seemed to be good start.
I didn’t want to get the clutch too stiff after the success we had enjoyed up
to this point. After some quick measurements (to be sure we wouldn’t have a
problem with coil bind) and speaking to Rickey Gadson about how fast Shine was
going in the heat, we headed back up to the line.

The results of a small amount of additional static pressure to the clutch were
immediate.
Shine stunned all watching with a 9.10@154.35. We were all giggling as we walked
away; words cannot describe how miserable the conditions were at this point
in the day. I decided that I HAD to know just how bad the air was. I stepped
next door to borrow a trick little weather station from the Woska’s who were
fine tuning their SuperSport bike.

A mere 7 minutes after the quickest pass of the day, I decide to document the
moment:
A Density Altitude of 3010 feet. WOW! We definitely would be running in the
EIGHTS on a stock engine/chassis/foot-shifting bike if we were at Gainesville.
Absolutely amazing!! The ZX-14 AND the Midget. (Click
Here to learn about density altitude)
Saturday, June 10, 2006-
AMA/Prostar Memphis Blues Nationals:
We knew the 9.10 was going to be tough to beat from yesterday as the temperature
and humidity kept rising steadily throughout the weekend. AMA/Prostar president,
Keith “Scooter” Kizer, graciously allowed us to make a couple of exhibition
passes during Saturday’s event. I decided to attempt to perform some mapping
changes to squeeze a bit more out of the bike. Keith was making consistent enough
passes for me to be able to document changes by comparing the 1/8 and 1/4 MPH’s
in addition to back-half E.T. The results were a ‘disappointing’ 9.13 and 9.14
for the day, BUT I was able to squeak a bit of MPH out of the bike, so to say
the least, I was happy as a tuner.


Shine and Bobby trying to cool off in the blistering heat
Sunday, June 11, 2006-
AMA/Prostar Memphis Blues Nationals:
Sunday’s racing program was fast as possible to try to get everyone finished
up and out quickly. The forecast was predicting a high of 99 degrees, and people
were struggling with the heat. The severity of the situation was more evident
as ambulances were seen steadily cruising the pits to help those who couldn’t
take it any longer and had passed-out. Prostar, once again, allowed us to make
a couple of exhibition passes, and Keith responded with another 9.14 out of
the sweltering
trailer. Afterwards, I received a call from Sonny asking how Shine was doing
on the bike. I told him about Friday’s 9.10 and the proceeding ‘bracket bike’
9.13’s and 14’s. Then, I made a BIG MISTAKE--I let Sonny speak to Keith on my
cell phone! What the hell was I thinking?! I’m going to spare you the details
because I’m sure there will be some minors reading the Diary, Part 2. But, I
can tell you that Keith boldly exclaimed that he put two tenths on Sonny and
would continue to do so anytime Sonny asked. Note to self: Cell phone battery
will die if two competitive street racers are allowed to trash-talk and argue
about their talents!
After Keith was finally eliminated from the SuperSport competition he was racing
in (which only happened after he had made it to the semi-finals of Supersport
on his first race of the year on another bike he had never ridden,) I asked
if he wanted to try one last shot on the 14 before the finals so the crowd (at
it’s largest of the weekend) could watch. You want to get Shine’s full attention,
give him the stage and step aside.
Once again, Prostar event director, Gene Burgstrom,
allowed us to jump on the track. Armed with the ammunition that Sonny thought
he could hang, pound for pound, AND with the stands occupied with fans anxiously
awaiting the finals, Shine readied for the pass. I was gasping for air after
running up the tower stairs to sit with announcer, Doland Bland, who called
the pass. With Tim Breymaier and his Reelvue guys sweeping video cameras
all around the solo run, a mere mortal would have probably succumb to the pressure.
Doland and I watched the monitor as Shorty pulled the trigger on the quickest
and fastest production motorcycle on the planet.

I watched from the timing tower as Rickey Gadson
reacted when the scoreboard flashed the number. He placed his hand on the side
of his shaking head and walked off in amazement as a 9.09@154.85 flashed up
on the board! The quickest and fastest pass to date on ANY stock motorcycle
with bolt on performance components in officially the WORST conditions of the
weekend.


After my ZX-14s successful weekend, we (Vince Woska, Jr. & Sr. AND I) were greeted
by one of Prostar’s most thorough Tech teardowns in the HISTORY of SuperSport.
We didn’t leave the track until after 10p.m. Not until after ripping our record
setting GSX-R1000 to the crankshaft. After deciding to stay the night and leave
in the morning, the trip home was barraged by calls from Sonny, almost BEGGING
me to bring the bike to Two-Wheel Tuesday EXACTLY how it was ridden in Memphis
to give him another chance at Shine’s times.
Tuesday, June 13, 2006-
Kil-Kare's Two-Wheel Tuesday:
In an attempt to give Sonny another shot AND document the performance of the
ZX-14 by a non-mutant (Shine), I agreed to bring the bike to Sonny without even
removing it from the trailer since the Memphis race.

Rider profile of Walter (Sonny) Kerschner:
Born: 9-22-67 in Columbus, Ohio
Height: 6 ft.
Weight: 170 lbs. in shorts.
Nickname: Fastest Unknown
Largest grudge race purse: $5k (Just curious, did you win?
“Yes!”)
Biggest threat: Keith Dennis
Sonny’s first couple of passes were ‘trying MUCH
too hard’ messes. I began to wonder if he could calm down enough to get it done.
I decided to see if my wrist had healed enough (from the MX incident) for me
to ride the 14 myself. I asked Sonny to take a break while I gave it a shot.
Even with my wrist wrapped, the slightest landing from a wheelie brought a tear
to my eye, and there was no chance of shifting correctly because my wrist just
wasn’t ‘quick’ enough to shift properly.
As usual, my trusty crew chief, Marc Huelsman, was watching the action. He walked
over to me and promptly FIRED me from the position of riding my own motorcycle?!
He then calmly explained to Sonny that he needed to launch at a MUCH lower RPM
and let the bike do the work.
The results were instant: a 9.23@152.07 followed by a 9.21@151.46 (hot engine.)
Sonny explained to Marc that he was leaving at around 1800 rpms which calmed
the bike down enough for him to get the gas open correctly in first gear. “Oh
my God! Do you know how deadly I would be on the street with this thing? I swear,
it will leave in the grass!” the Fastest Unknown exclaimed.
Sonny just KNEW he could go teens....but
after a few more attempts, he finally called it a day.
Just for kicks and to prove how bulletproof the
clutch in this bike is after 60 of so passes, I decided to allow my long time
friend, Joe Holt, to take a lap. Joe is uhm…bigger than most guys at a bike-bending
345 pounds! The track was closing and I had to plead with track manager, Rick
Chrysler, to have his tired employees stay for one last pass…”for the sake of
the Diary,” I explained. Rick reluctantly agreed. Joe’s instructions from me
consisted of pointing him to the water box and telling him to hurry the hell
up!



Joe left a bit soft then packed the wheel all the
way through first gear! After he returned, he said he was sure he could go NINES
with a little practice. As I said, the ZX-14 is amazing. Joe is ONE HELL of
a rider; he is just big. Most would need to imagine a nine second pass with
your girlfriend or wife on the back just to have a glimpse of Joe’s everyday
drag race world!

Wednesday, June 14, 2006-
Back to the Dyno:
For the sake of journalistic integrity, I reluctantly drug my tired ass back
to the dyno to test the bike after the additional mapping I had performed in
Memphis. I rolled the bike up EXACTLY as it was when Keith ran his 9.09 and
Sonny ran his 9.20.
I would like all interested in the results to take a very deep breath and open
their mind before viewing the chart below. I will try to explain. I promise!

As if attempting to explain the discrepancies between weather conditions and
HP numbers from ‘corrected’ dyno readings wasn’t enough---deep breath---
Here goes: The above chart shows the horsepower measured after
the quickest and fastest passes were logged compared to the HP readings optimized
on the dyno. The quickest runs were made with what APPEARS to be significantly
less HP? (FYI: as a general rule, we calculate that it requires around
a 3hp gain on the dyno to go 1 MPH faster at the drag strip on a bike like the
ZX-14.)
Now, how can a bike go faster at the track with
less HP on the dyno? The answer is the result of the RAM AIR affect on late
model sport bikes WHILE MOVING. Truth be told, the fuel injection systems
on modern bikes are not very sophisticated compared to those on automobiles.
Because there is no O2 sensor present, the bike makes an educated guess as to
how much fuel should be sent to the engine at any given RPM/speed/throttle position
and a host of other factors. In Diary, Part 1, we realized that the ZX-14 was
given a substantial amount of extra fuel beginning at around 8K and gradually
sloping richer towards redline. Did Kawasaki make a mistake, or was this on
purpose to prevent engine damage during high speed runs, or was it to help the
bike perform better at the track? Well, we know it wasn’t the latter since we
were able to go faster at the track with the stock exhaust and Power Commander
which prevented this excessively rich condition. My guess is they were playing
it safe; their R&D team isn’t likely to have made many mistakes.
I’m also making the presumption that Kawasaki
engineers realize that the single most important modification that most new
owners make is the addition of an aftermarket exhaust system. In my opinion,
the stock mapping of the ZX-14 (less Power Commander) is better suited for an
aftermarket exhaust than with the stock system. These guys are VERY sharp which is
something most racers need to learn to appreciate. Most armchair, internet experts
have no business second guessing the development work that goes into one of
these marvels. I always suggest that new owners leave their bike alone until
a trusted expert figures out the odds and ends of a new machine because
it’s FAR less hassle, and you don’t have to worry about breaking your own bank
if you make an irreversible mistake.
The chart above shows that the map which
allowed the bike to go faster at the track is actually too rich to make optimum
power on the dyno. Too rich? I thought it was BOILING HOT with stagnant air
in Memphis?! Every tuner knows you would need to lean down the Air Fuel
mixture in conditions such as these. Generally, this is true, but we made a
change RELEVANT to the bike's educated guess on how much fuel is needed. Apparently
the 14's ECU was not supplying enough fuel to allow the engine to accelerate
it’s hardest on the track. We added more fuel, and the bike went faster. FYI:
some models overcorrect naturally, so they want less fuel. Generally, we
notice that this trend is typically consistent between models of the same year.
Dyno’s are a wonderful tool, but just like anything
else, there are MANY factors involved in every aspect of the operation of an
engine/motorcycle. We simply don’t have the ability to measure them all. We
typically install an Innovate Motorsports
Wide Band A/F Meter on our bikes to correlate A/F readings on the dyno
verses at the track with the bike moving. Quite honestly in this instance, I
didn’t have the time, and there was NO CHANCE of fitting the unit to the 14
without much work and fabrication. I tuned the old fashioned way with the consistent
rider and time clocks which measure the real world performance as well as can
be expected.

Rider profile of Brock Davidson
Born: April 1, 1965 in Charleston ,WV (raised in Dayton, OH
since 1969)
Height: 5’ 9”
Weight: 185 lbs.-in shorts
Nickname(s): Brockster, Brocky, The Brock
Accomplishments: Something about running seven’s on a streetbike?
Largest grudge race purse: $599.00 (Over 10 years ago – no
need to claim as income…under $600!)
Biggest threat: Rhonda’s cooking, chocolate and dirt bikes!
I hope you have enjoyed reading ‘The Diary’ as
much as I have enjoyed writing it. I would like to thank all involved for helping
us begin to figure out the world’s latest two-wheel, go-fast rocket ship. Brandi
at Dragbike.com is the BEST, along with Scott and the rest.
Dean Shields at American Made Cycles will probably want my
first born grandson for the hassle I put him through during this project! It
seemed like every time he hoisted a HUGE Harley up on our Dyno, I had him pulling
it off for Diary work. Everyone at AMA/Prostar
bent over backwards to get us on the track during their busy schedule. Reelvue
captured all of the video action at the race track. Keith and Joe helped display
the broad range of rider sizes and talents that the ZX-14 can accommodate. Sonny,
quite frankly, did a better job of riding my ZX-14 than I could have done
myself. He is one of the best riders I have ever seen for his physical size.
I personally feel that I can go mid 9.20’s at my current skill/practice level
and physical size. I will find out as soon as I get a chance to ride healthy.
Finally, on a more personal note, I truly enjoy
the ZX-14. I have said it many times in the past several weeks: if you are going
to purchase a fast bike and add bolt-on components alone, the ZX-14 is nearly
impossible to beat. This is especially true if you like to drag race your street
bike. If you want the fastest engine you can build, I feel the Hayabusa still
has a bit of an edge from a big HP, aftermarket, go-fast perspective. As I “mature”
(??!!!!) I have grown increasingly fond of not working like a dog to
go fast, not only during the build process but in the repair area also. Any
bike that can run in the eights with minor chassis mods and bolt-on horespower
goodies, with stock engine reliability and hassle free maintenance gets
my vote as spectacular. My hats off to all of the folks at Kawasaki--"Nice job."
Good Luck and GO FAST!
Brock

To Talk about the ZX-14 Diary or ask Brock
questions, please visit his forum
by clicking here
Read
the complete Series
Part
1 • Part
2 • Low
End Gains •
Part
3 • Part3.2
|
|
|
|
|
|
|
| |
| |
|
|